Best Air Staple Guns for Larger Projects

Best Air Staple Guns for Larger Projects

Air staple guns are one of the most easy to use air powered tools you can get, that won’t beat you over the head with useless and hard to use features. Most if not all of the items on the list can be used directly out of the box with little to no reading. There is even an item on the list that functions as a dual stapler/nailer, making it extremely valuable to those with larger projects. Take your time and decide which features you need most and you’ll come out with the best air staple gun on the list.

  • Campbell Hausfeld CHG00100AV
  • Product Dimensions: 13 x 11 x 2.8 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: One Year Warranty
  • WEN 61720
  • Product Dimensions: 3 x 13 x 11 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: 1 Year Parts and Labor
  • Porter-Cable US58
  • Product Dimensions: 14 x 10.5 x 3.2 inches
  • Power Source: air-powered
  • Included Components: stand
  • Warranty: 30 day performance certification/One year limited warranty
  • Hitachi NT50AE2
  • Product Dimensions: 14.7 x 12 x 3.5 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: 30 day money back guarantee and 1 year warranty

Campbell Hausfeld CHG00100AV 1-1/4-Inch 2-in-1 Brad Nailer/Stapler Kit

Last on the list is the Campbell Hausfeld CHG00100AV, another low priced option that delivers considerable performance gains. It is a multiuse unit that can help with projects like chair rail and crown molding, installing trim, upholstery work and craft building. It works well with either ¼ inch crown staples of 18 gauge brad nails, although the dual function takes some getting used to. If worried about the long maintenance of a low priced product they do include a small bottle of oil to help keep everything moving smoothly. This is also the only product on the list that includes starter fasteners, so keep that in mind when making the purchase. And with another good quality case on the list Campbell Hausfeld includes a blow molded storage case that will protect your purchase from damage.

The unit tops out at 5 pounds, so about on the average side when compared to the others. There is no worry about denting in the surface of whatever you’re working on due to the no-mar tip that’s ingeniously used with this model. Included accessories are 3 hex wrenches, ¾ inch staples, 1 inch brad nails and ¼ inch steel male plug. An included warranty is 1 year limited, so there are some things that may not be covered if you run into problems. You still get a lot for your money with this tool, and with its dual functionality you really can’t go wrong. Well worth the buy even with the limited warranty, and one of the easiest to use on the list.

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WEN 61720 3/4-Inch to 2-Inch 18-Gauge Brad Nailer

With its ability to accept brad nails from ¾ to 2 inches in length, this is one of the more versatile units on the list. The ¼ NPT air inlet fitting lets you operate it at 60 to 100 PSI with little to no fuss. Even with the rubber grip handle the aluminum body only weighs a total of 3 pounds and is great for longer projects. If you ever have a problem with jamming, there is a quick-release button to clear it while you max out the supported 100 brads in the magazine. Accessories include two adjustment wrenches, a carrying case and some oil for maintaining the unit.

This is one of the lowest priced items on the list, but without a big backing from a better known name. They do offer a 1 year warranty on the product, so you’re covered albeit with lesser quality parts. There is some tradeoff with the lower price in terms of quality of the product, but this is still a very solid buy. Incompatibility should be known with some of the 2 inch nails you may pick up, and if they are 51mm compared to 50 then you will face issues using it. For all that you get at the price it really is a steal, even if it isn’t the best. This is a good starter set for anyone looking for something that won’t break the bank, but still get the job done.

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Porter-Cable US58 1/4-Inch to 5/8-Inch 22-Gauge C-Crown Upholstery Stapler

This mid-priced stapler from Porter-Cable is a good example of features and value all in one package. Compatible staples are 22 ga. 3/8 inch crown staples that are ¼ inch to 5/8 inch long. The size and weight of the product will surprise you, and it only weighs an incredible 1.8 pounds total, easily making it one of the lightest on the list. It includes a nose extension measuring 1 inch for clearance fastening and steel top cap to help with the life of the product. This does not feature a 360 degree exhaust but rather a rear exhaust port that gets rid of unwanted air, oil and condensation. Jams are easy enough to get rid of since the driver guide moves back with the magazine, although this will still take a little getting used to.

There is plenty of room in the magazine, about 185 staples worth to keep you busy without reloading. PSI minimum requirements are a bit different and it’s best to use it at a minimum of 70 but between 120. One of the best on the list without a doubt, and with the correct hookup you can guarantee that it will sink the staplers in deep and tight. That is a small problem since it is also a bit of a safety hazard since it doesn’t have a safety tipped nose, meaning that it will fire whether it’s pressed against something or not. This could be a major issue depending on who is handling the unit, so keep that in mind when using it. Despite that, this is one of the more reliable and affordable products on the list if you want to get the job done.

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Hitachi NT50AE2 18-Gauge 5/8-Inch to 2-Inch Brad Nailer

Another feature rich but low priced option is this Hitachi with switchable bump fire or sequential fire modes. For heavy use there is an elastomer grip to prevent slippage and also for comfort reasons in a pinch. The nose is one of the easiest to clear in case there is a jam, with a tool-less design that just about anyone can get used to. To keep from fiddling with unnecessary settings the depth of drive dial is a great feature, allowing you to easily adjust the tool to your particular use. If worried about dust, debris or oil during working then the 360 degree adjustable exhaust will help you work with the tool rather than around it.

The bottom loading magazine is better than it sounds but can only handle a capacity of up to 100. They offset this inconvenience with a visual nail indicator so you know when it’s time to reload. Operating PSI is between 70-120 and you can get good performance between the middle to higher points of that rating. Weight is pretty standard and clocks in at 4.7 pounds, so won’t be too much for you to handle during long projects. An included case for the unit is one of the best on the list, and isn’t cheaply made at all. With the 1 year warranty you’re pretty much covered if anything goes wrong, and with a brand name like Hitachi that’s highly doubtful. This is another hit from Hitachi that will keep you smiling during use, they managed to squeeze in some of the better features of all of the units on the list into this single one. Definitely worth the buy if you’re looking for something long-term.

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  • Hitachi N3804AB3
  • Product Dimensions: 14.7 x 11.8 x 3.4 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: 30 Day Satisfaction Guarantee and 5 Year Warranty
  • WEN 61710
  • Product Dimensions: 3 x 13 x 11 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: 1 Year Parts and Labor
  • Factory-Reconditioned
  • Product Dimensions: 9.2 x 2.8 x 9.5 inches
  • Power Source: air-powered
  • Included Components: case
  • Warranty: Not Specified
  • PORTER-CABLE NS150C
  • Product Dimensions: 9.9 x 2.6 x 10.3 inches
  • Power Source: ac/dc
  • Included Components: case
  • Warranty: Not Specified

Hitachi N3804AB3 1/4″ Narrow Crown Stapler, 18 Gauge

The well-known Hitachi has this mid-priced N3804AB3 narrow crown stapler with a simple flip actuation switch that lets you easily switch from single actuation to contact actuation. It’s a simple feature that goes a long way on this list when deciding on just what you’re looking for in an air stapler. Depth adjustment is tool-free and is another easy feature that will have you loving this purchase. If you’re cautious about your work area then there is no need to worry since the no-mar tip is included to protect such surfaces. With the 360 degree exhaust you make the tool work the way that you want rather than you working around the tool.

With other products being able to hold in excess of 100 staples, it’s a bit disappointing that we’re stuck with the standard 100 magazine with this unit. It still has a variety of uses ranging from furniture, external trim, cabinet work and internal trim. The elastomer grips has a weird feel to it but works in providing comfort when using for long periods of time. Jamming is easy enough to clear out with the easy clear nose, a feature that works just as well as it’s described. This isn’t a bad choice if you’re looking for a high quality air stapler, as this is easily one of the better ones on the list.

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WEN 61710 3/8-Inch to 1-Inch 18 Gauge Narrow Crown Stapler

Wen strikes again on the list with another low cost option, the 61710 which is capable of driving ¼ crown staples 3/8 to 1 inch. It can easily operate on the lower half of the PSI from 60-100, and has the standard staple capacity of 100. Don’t expect the best of quality with the build, but the die cast aluminum body is actually quite good and holds up well over time. Wen’s quick release button for clearing jams is still one of the best on any of the units on this list, and this one is no different.

Ease of use is an understatement with this product, as even the loading of the magazine with the side loading mechanism takes little to get used to. The nose is narrow for accuracy as well as less of a hassle with extra space causing a jam. The molded comfort grip isn’t anything revolutionary but it’s very comfortable to use for extended periods without getting hand cramps. It’s a little on the average in weight ratio at 4.8 pounds, but does include a carrying case for easy portability. When using at an angle the safety may be a problem, but this is only at extreme angles. For the most part this is everything you can ask for in an air nailer without getting into the higher tier products. The Wen 61710 is a must buy if you just want some simple projects done around the house.

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Factory-Reconditioned BOSTITCH U/SX1838K 18-Gauge Narrow-Crown Stapler

It’s not often you see a great named branded item available for a low price, but this Bostitch is just that and more. The engine is oil-free and requires no maintenance at all over the years, a feature that benefits you in the long run. Sequential and contact modes are chosen with the trigger system, with the ability to use the trigger lockout mode when in occupied spaces. Fasteners can be set to the desired depth with the dial-a-depth control, one of the quickest ways to change one of the most important features. With swivel air fitting you not only get great maneuverability but also better engine durability. The belt hook is reversible and includes an integrated pencil sharpener, a unique approach that is one of the rarities on the list.

The design is professional and the entire body is made of lightweight magnesium, with a weight of only 3 pounds. There is the exhaust which is only a rear exhaust, so there may be some frustration when using in certain positions. Accessories are also at a minimum and include only the unit and a carrying case. The unit is ideal for cabinetry, furniture, trim, finish, soffits, and just about anything you can think of to throw at it. An added bonus is the ability to use ¼ crown staples with the unit, which can sometimes be hard to deal with on other units which say they support it but don’t.  This is another winner on the list, and you won’t be let down with any performance issues.

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PORTER-CABLE NS150C 1-1/2-Inch 18GA Narrow Crown Stapler Kit

With one of the best motors on the list, this mid-priced item by Porter-Cable is a good choice for the consumer that wants great features at a good price. Detents in combination with the tool-free depth of drive adjustment gives you the most control over your project without slowing you down with the particulars. This is another unit on the list with rear exhaust rather than 360, so you’ll have to live with it on this model. It’s capable of driving 18 ga. staples with ¼ inch crown from ½ inch to 1 ½ inch in length. Jammed staples are easily handled with the unique split nose design, so you won’t be slowed down at all from completing your job.

This is no lightweight piece of machinery and comes in at a heavy 8 pounds, one of the highest on the list. Quality is still excellent and the entire unit is durable, made of magnesium that can withstand a lot of abuse. In order to add bump mode a separate purchase is required, driving up the price of the product considerably. The rubber tip may need to be reinforced with an adhesive after some time of using the unit heavily, and is a onetime fix that you won’t have to worry about again. Other than that minor problem this is a very good air staple gun that can really fly under the radar if you don’t look hard enough. There are some great desirable features in this model that should last you for years.

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DEWALT D51420K 1-Inch X 1/4-Inch 18 Gauge Narrow Crown Stapler

First on the list is this branded Dewalt which handles depth adjustments quickly and easily with its tool-free wheel depth setting. The price is on the high end but you do get a lot of features for your money. When you’re low on nails the side low-nail indicator is a quick and easy way to see when it’s time to reload. One of the more convenient features is the overmolded no-mar pad that reduces marring on the material and the standard 360 degree exhaust channels to keep you working and not dodging air particles. When not being used you can use the trigger lock-off system to keep it from accidentally misfiring.

One of the lower points is that this is an older version, and the newer version is considerably cheaper. Whether it contains better features is still up for debate, but when it comes to tools newer doesn’t always equate to better, so keep that in mind. Besides all of the convenience features mentioned, it clocks in at 4.7 pounds to ensure that you can handle it for extended periods of time. There are fewer jams using this product than the others on the list, so ease of use and comfort are what this model is all about. It doesn’t accept staplers larger than 1 inch, so be wary if you need a different set or not during purchase. This is one of the tops on the list, and a good start to the best air staple gun.

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Summary

Some of the more played down features that are important are the 360 degree exhaust and magazine capacity, so make sure that you pay attention to those when making a purchase. Also the required PSI to make each unit work correctly is an important attribute that often goes ignored. Just about every unit on this list is as easy to operate as a regular manual stapler, so it all comes down to what you want. Just choose what will benefit you long-term and you can’t make a wrong decision.